Detail trouble shooting chart to be prepred

Wrt power source and NA5 to be detail trouble shooting chart to be prepared and discussed

Niraj to take lead

Abnormal noice observed above vtl

Abnormal sound observed when 50 t inside crane moves above vtl

VTL- Issue observed during PM -23-2-2017

• Ram balancing cylinder Cross rail - slight leakage observed - To be kept under obsrvation and concluded- vaibhav
• Main power on /off switch not working Ok- New lever to be searched and installed- Satish/Niraj
• Handwheel e-switch to be replaced - Satish

Diesel drum kept outside

Why not kept in its allocated area

Pm check list if transformer and avr

Niraj please make check list  for both transformer and aur, get it sign off and carry out pm as per same .

Cooler wall

Why finishing still not ok
What are we doing to break extention

Canteen drainage

Not as per our design
Why amit??

Hydro storage tank - water leaking

Water meaning from gland
Why nobody is noticing

Completed by Vaibhav

Lifting trolly - P9-in bad shape

Gauge damaged, by seeing it seem pm has not being done from month's together

Three roll bending

See this it seem it's pm us not carried, when was last pm carried

Flat stud welding machine- pressure switch

Is this working , if yes where is the cover

Behringer cutting machine

Why this is kept in open conditions

Pema inlet cable dressinng

Cable dressing improper

Strip shot blasting

Out let side guard damaged, repair it

Pipe shot blasting - cable dressing

Why cable dressing not done properly

Pipe shot blasting - poka yoke for rotor jamming issue

Analysis rotor jamming issue and do poka yoke, also display operation alert.

Pema welder

Do ved analysis of easb welder and discuss

Pema- temperature adj. Nob

Why temperature nob not properly mounted
Pl mount it properly

Pema - opl for repairing flex recovering

Vaibhav as discussed please prepare opl, for cleaning flex recovery cylinder and explain to operator and line engineer

Pema incident creating point not cleared

Pipe was required to be cut as per actual requirement, and provision for rounding off was required to be done as explained to alpesh

SF cooling system details study

Detail study to be done and guideline to run chiller to be prepared and display on machine .

detail technical back up to be attached.

Target date-25-2-2017

Stbw gear box to be repaired

Pratik to validate the gear and ensure procurement before march-2017

Either to be repaired or searched spare

RTR machine Pinch roller (Tube feeding N]MECHANISM) DRIVE GEAR BOX DETAIL.

Name-Cycloidal speed reducer

Model no-XLK-8115

Make –Tianxing speed reducer corporation

Gearbox ratio- 6

Torque- 916 NM

Gearbox output speed- 248.6 rpm

Drive motor Detail

Siemens make

50 Hz frequency

Supply voltage- 220/380V

Power – 3KW

Amp -11.74/6.8A

Speed- 1410 rpm

30T inside crane gear input shaft damaged

2C5602, aux. Gear box shaft damaged.,
RCA to be done

Find root casue of bush failure of serrator unit gearbox

Do details analysis and find root cause of failure of bush

 Mail sent by Pratik to JTC :

We observed in both machine , oil leakage from serrator unit gearbox due to its oil seal lip & o-ring damage .hence we further more checked & found oil seal cover back side distance piece wear out ( means its length shorten instead of its original length size) . so I humble request you please give us the root cause why this happened ????

Can you give us  its O-ring & distance piece as FOC  but mean while give us its drawing on urgent basis.

Sf-2 -Uncoiler unit chuck centre stud broken - Need to develped and replaced

spiral finning machine 2 , un coiler unit chuck center stud was broken during running condition. Why this failure occurred??? please kindly give us the cause of that failure but mean while can u send us stud on urgent basis as  FOC & also send us its drawing.

Jurastic y axis breaking issue

Due this problem spindle is come down by 3 mm when power trips

  Needs to check backlesh.

All b&h toilet to be white washed

As per admin confirmation all toilet need to be painted
Amit pl ensure

Crane gear box oil to be replaced

Do oil testing of crane gear box and take decision of replacement
Of coil shop and panel shop  crane

Td - 21-2-2017

Install emergency hooter at admin

I install emergancy hooter at admin
Hooter reached , cable awaited., Cable expected to reach by Monday.
Work needs to be completed by 22-2-207

Check feasibility of making cardium shaft straight

By modifying drive wheel location

Modify drive shaft.

Bearing , shaft,replacement

Work out standard weight for new puller

Work out standard weight and make equivalent using standard plate and place on puller

Cnc gas cutting

Work cost of basic condition and discuss

Haeusler main panel

Do cable dressing and cover art rat protection

Haeusler hydrulic power pack

Mark level red, yellow and green

Generate scarp note

Scrap water coolers

Coil shop hydro tank

Do proper housekeeping and provide air vent

Rusting on pump

Paint pump body

Water leaking from gland

Why leaking

Swaging machine

Cable dressing as per parivartan norms.

Bending -2

Cable dressing to. Be done properly as per parivartan norm- I.e.., nothing on floor

White board status

Current status of white boards

Maintenance Register & communciation

Dear Maintenance Team,
                                         Use this system to register pending work , view & edit pending works and also to communicate between us .

Currently you can view my communication , in due course you can start communication too.

But please use this system to register pending work and update pending work.

regards

Ajay Gupta