Diesel drum kept outside

Why not kept in its allocated area

Pm check list if transformer and avr

Niraj please make check list  for both transformer and aur, get it sign off and carry out pm as per same .

Cooler wall

Why finishing still not ok
What are we doing to break extention

Canteen drainage

Not as per our design
Why amit??

Hydro storage tank - water leaking

Water meaning from gland
Why nobody is noticing

Completed by Vaibhav

Lifting trolly - P9-in bad shape

Gauge damaged, by seeing it seem pm has not being done from month's together

Three roll bending

See this it seem it's pm us not carried, when was last pm carried

Flat stud welding machine- pressure switch

Is this working , if yes where is the cover

Behringer cutting machine

Why this is kept in open conditions

Pema inlet cable dressinng

Cable dressing improper

Strip shot blasting

Out let side guard damaged, repair it

Pipe shot blasting - cable dressing

Why cable dressing not done properly

Pipe shot blasting - poka yoke for rotor jamming issue

Analysis rotor jamming issue and do poka yoke, also display operation alert.

Pema welder

Do ved analysis of easb welder and discuss

Pema- temperature adj. Nob

Why temperature nob not properly mounted
Pl mount it properly

Pema - opl for repairing flex recovering

Vaibhav as discussed please prepare opl, for cleaning flex recovery cylinder and explain to operator and line engineer

Pema incident creating point not cleared

Pipe was required to be cut as per actual requirement, and provision for rounding off was required to be done as explained to alpesh

SF cooling system details study

Detail study to be done and guideline to run chiller to be prepared and display on machine .

detail technical back up to be attached.

Target date-25-2-2017

Stbw gear box to be repaired

Pratik to validate the gear and ensure procurement before march-2017

Either to be repaired or searched spare

RTR machine Pinch roller (Tube feeding N]MECHANISM) DRIVE GEAR BOX DETAIL.

Name-Cycloidal speed reducer

Model no-XLK-8115

Make –Tianxing speed reducer corporation

Gearbox ratio- 6

Torque- 916 NM

Gearbox output speed- 248.6 rpm

Drive motor Detail

Siemens make

50 Hz frequency

Supply voltage- 220/380V

Power – 3KW

Amp -11.74/6.8A

Speed- 1410 rpm

30T inside crane gear input shaft damaged

2C5602, aux. Gear box shaft damaged.,
RCA to be done

Find root casue of bush failure of serrator unit gearbox

Do details analysis and find root cause of failure of bush

 Mail sent by Pratik to JTC :

We observed in both machine , oil leakage from serrator unit gearbox due to its oil seal lip & o-ring damage .hence we further more checked & found oil seal cover back side distance piece wear out ( means its length shorten instead of its original length size) . so I humble request you please give us the root cause why this happened ????

Can you give us  its O-ring & distance piece as FOC  but mean while give us its drawing on urgent basis.

Sf-2 -Uncoiler unit chuck centre stud broken - Need to develped and replaced

spiral finning machine 2 , un coiler unit chuck center stud was broken during running condition. Why this failure occurred??? please kindly give us the cause of that failure but mean while can u send us stud on urgent basis as  FOC & also send us its drawing.